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Dodge 50 Series Workshop Manual

Clutch Unit and Withdrawal Mechanism

Section E040
Page 3

Continued from

To Dismantle
Fig. 1 Clutch withdrawal mechanism

Remove bearing assembly retaining ring from fork and collect bearing assembly.

Inspection and Overhaul

Examine the withdrawl fork for damage particu­larly in the region of the flucrum pivot. Check the fit of the fulcrum pin and fork bush. Renew both if worn.

Check the bearing assembly for wear or damage.

To Re-assemble
Position the bearing assembly in the fork with the
anti-rotation pin adjacent to the fork, secure in position with the bearing assembly retaining ring.

Note: The anti-rotation pin must be fitted away from the bearing assembly retaining ring.
To Refit

Refitting is a reversal of the removal procedure noting the following.

Lightly smear the withdrawal lever fork and gear­box primary shaft spline with white Kleenomax L2 grease.

Fit a new split pin through pivot block and pivot Din.

1. WITHDRAWAL FORK

2. FORK PIVOT PIN

3. SPLIT PIN

4 ANTI-ROTATION PIN

5. BEARING ASSEMBLY

6. BEARING ASSEMBLY RETAINING RING

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